Body Armor Levels: Which Armor Stops Which Rounds | Propper (2024)

In Part 2 of this two-part series, we explain the NIJ armor protection levels and which armor stops which threats.

Not all armor stops all threats. Each type is designed for stopping certain calibers and weapons. Therefore, it is important to know the armor types and what each one can do to keep you safe.

Body Armor Levels: Which Armor Stops Which Rounds | Propper (1)The NIJ (National Institute of Justice) is the main governing body for armor sold in the United States and sets the standards for the various protection and performance levels.

NIJ standards are broken down into seven threat levels:

  • Level II
  • Level IIIA
  • Level III
  • Level IV
  • Spike Level 1
  • Spike Level 2
  • Spike Level 3

Level II and IIIA are soft armor designed to stop pistol rounds, Level III and IV are hard plate armor built to withstand rifle bullets, and the three Spike levels stand up to improvisedbladed weapons.

Soft armor is constructed by tightly weaving aramid threads, 100% UHMWPE (ultra-high molecule weight polyethylene), or a hybrid of UHMWPE and aramids into a flexible yet protective bullet catcher that stops the spinning (rifled) motion of the projectile,dissipating its penetration power. Soft armor is best used as concealed armor for patrol or other duty with long hours, as it is lighter, flexible, and more comfortable than hard armor.

Body Armor Levels: Which Armor Stops Which Rounds | Propper (2)Hard armor is made using several different types of materials, based on cost and stopping power.

The cheapest and heaviest is steel, but it is also the most dangerous because the armor deflects the bullet or bullet scraps (spalling) in all directions upon impact, sending shardsflying at high speeds toward innocent bystanders and the officer wearing the armor.

Next up is ceramic, which is lighter but costs a bit more due to its chemical complexity. Unlike steel armor, ceramic prevents spalling, instead of absorbing the bullet into the armor, relying on the back face to stop the projectile.

Polyethylene is the third – and lightest – option. Level III polyethylene plates are ultra-lightweight and can stop rifle bullets up to and including 7.62mm/.308 caliber. By adding a ceramic face, polyethylene plates can be certified to Level IV and will stop steel core and tactical rifle rounds up to and including 166-grain .30 caliber M2 armor piercing.

Spike protection is measured in joules, which is “equal to the work done by a force of one newton when its point of application moves one meter in the direction of action of the force, equivalent to one 3600th of a watt-hour.” In laymen’s terms, it’s the force exerted by a striking object. For spike protection, that means the amount of energy exerted by a pointed weapon on the outside of armor. In other words, how hard is the ice pick or shank striking the armor?

Body Armor Levels: Which Armor Stops Which Rounds | Propper (3)Just as with ballistic armor, the level of protection is indicated by a number – higher is stronger. Choose your level based on your mission’s needs.

  • Level 1 = 24 joules
  • Level 2 = 33 joules
  • Level 3 = 43 joules

The most common application for Spike protection is corrections and prisoner transport, where the biggest threat is often an improvised stabbing device.

All spike protection is soft armor and falls under NIJ standard 0115.00 for certification. While some soft ballistic armor will stop certain slashing threats, it is primarily designed to stop bullets. For protection against bladed weapons, choose Spike-level-rated armor.

Whatever your mission, be sure to select the right armor to stop the most likely threats.

Body Armor Levels: Which Armor Stops Which Rounds | Propper (2024)

FAQs

Body Armor Levels: Which Armor Stops Which Rounds | Propper? ›

Level II: Provides increased protection, including higher velocity .357 Magnum and 9mm ammunition. Level IIIA: Offers even greater protection, suitable for high-velocity 9mm and .44 Magnum ammunition. Level III: Resists rifle rounds, specifically 7.62mm FMJ lead core rifle ammunition.

What rounds can body armor stop? ›

Protection
  • 7.62x51mm NATO M80 Ball.
  • Steel-jacketed bullets (U.S. Military designation M80) with a specified mass of 9.6 g (147gr) and a velocity of 2,780 ft/s (+/- 30 ft/s)
  • Special threat protection against M193, M855, and 7.62x39mm PS Ball.

Will Level 3 armor stop 9mm? ›

Soft armor is available upto and including NIJ Level IIIa, which not only provides the protection offered by lower levels, but can also protect against high velocity 9mm full metal jacketed round nose bullets, as well as . 44 Magnum jacketed hollow points.

What level plate stops what? ›

Level IIIA products like the VP3 are rated to stop most pistol caliber threats ranging from . 22LR all the way up to . 44 magnum, while Level IV products such as the plates in the BulletSafe Tactical Plate Carrier are hard armor capable of stopping rifle rounds from . 223/5.56x45mm to .

What rounds defeat level 4 armor? ›

According to the standards set by the National Institute of Justice (NIJ), level IV armor plates should stop all calibers up to a 30.06 armor-piercing round.

Can level 4 armor stop 9mm? ›

But any level 4 plate that been certified by NIJ should also stop one strike from any round less powerful than M2AP such as 5.56mm, 7.62X39mm, . 308 WIN/7.62 NATO, and all handgun rounds like 9X19mm, . 40S&W, and . 45 ACP.

What caliber will a level 3 vest stop? ›

Level III polyethylene plates are ultra-lightweight and can stop rifle bullets up to and including 7.62mm/. 308 caliber.

What is level 7 body armor? ›

UL 752 Level 7 Specifications

Most commonly used as a protection barrier against multiple shots from a military assault rifle, such as the M-16, and the like, with muzzle energy of 1158-1402 foot-pounds (1570-1901J). Nominal Thickness. 1 – 1/8” Nominal Weight.

Can civilians own level 4 plates? ›

It is legal in all 50 states for law abiding civilians to purchase body armor. You have the right to protect yourself and your family from harm. As a citizen of the United States you have the legal right to purchase and wear body armor for personal or professional use.

What level plates do police use? ›

Most police officers in the US use Level IIIA body armor since it is best suited for their general duties. Level IIIA body armor is usually made from soft Aramid fibers, which allows it to be flexible and comfortable to wear for long periods of time.

What will 3A armor stop? ›

Level IIIA (.

This armor provides protection against high-velocity 9mm and . 44 Magnum ammunition. It is commonly used by law enforcement officers and offers a higher level of protection than Level II armor. For the everyday citizen, this is the level of needed to protect against most common threats.

Do level 4 helmets exist? ›

Helmets are rated from I-III depending on what size rounds they can stop completely. An NIJ Level IV helmet would theoretically provide protection up against rounds as powerful as . 30 caliber armor-piercing bullets. However, there are no true level IV helmets that have been tested according to NIJ standards.

What can level 2 armor stop? ›

Level II is made to stop 9mm rounds with a velocity of 398 meters per second, as well as . 357 Magnum bullets. Level IIIA vests are the toughest 'soft' armor available, able to stop . 357 SIG rounds and .

Can a bulletproof vest stop a sniper bullet? ›

A bullet from a strong sniper rifle or machine gun can pierce a bullet-proof vest. If a bullet hits a body part that the bullet-proof vest does not cover, the bullet can hurt or kill the person wearing the vest.

What body armor will stop a 308? ›

Level III (3) is rated to stop six . 308 rifle bullets.

Is there level 5 body armor? ›

What is Level 5 Body Armor? Level 5 Armor does not actually exist. The highest rating of body armor on the market to day is Level 4 body armor, which is capable of defeating at least a single round of 7.62 x 63 armor piercing ammunition.

Can body armor stop a 50 cal round? ›

50 caliber round was originally meant to pierce armor and take down aircraft, a hit is practically guaranteed to incapacitate a soldier. Most body armor is useless against . 50 caliber rounds, as they are only meant to protect against cartridges with less than 1/3 of the energy of the . 50 caliber.

Will a bullet proof vest stop a 45-70 round? ›

While the NIJ Level IV certification doesn't explicitly cover the . 45-70 or other lever-action bullets, independent tests have suggested that the BulletSafe ballistic plate may provide a reasonable level of protection against these formidable projectiles.

What can police body armor stop? ›

What Bullets Does A Level IIIA Vest Stop? Bulletproof vests that have been tested according to NIJ Level IIIA stop most handgun rounds, up to . 44 Magnum ammunition. However some fast traveling 5.7mm rounds can penetrate Level IIIA body armor.

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